|
| دراسة جدوى لانشاء مصنع متكامل لمادة البولى الومونيوم كلوريد باحد الدول العربية للصناعات الكيماوية والبوليمرات | |
| | كاتب الموضوع | رسالة |
---|
Admin Admin
عدد المساهمات : 3762 تاريخ التسجيل : 15/09/2009 العمر : 57 الموقع : مصر
| موضوع: دراسة جدوى لانشاء مصنع متكامل لمادة البولى الومونيوم كلوريد باحد الدول العربية للصناعات الكيماوية والبوليمرات الأحد يوليو 08, 2012 3:45 pm | |
|
Poly aluminium Chloride (PAC .Poly aluminium Chloride is short for PAC, is a new highly efficient inorganic polymer
flocculat, it is between ALCL3 and AL (OH) 3 between the hydrolysis product, by hydroxyl and bridging polymer, its molecular formula: [Al2 ( OH) nCl6-n • xH2o] m (m ≤ 10, n = 1 ~ 5)
PAC soluble in water easily, there is a strong bridge adsorption, in the hydrolysis process, accompanied by the electrochemical, cohesion, adsorption and precipitation and other physical and chemical changes.
The product is mainly used for drinking water purification and industrial wastewater treatment, such as radioactive substances, lead (Pb + +) chromium (Cr + + +) highly toxic heavy metals and fluorine (F) water and so on.
In addition, in precision casting, papermaking, leather, etc. are also widely
When dealing with drinking water, plus the general liquid dosage 5-30g/m3, plus solid dosage 1-15g/m3 treatment of domestic sewage and industrial wastewater, generally increase the liquid dosage 20-100 g/m3, solid increase dosage 10-50g/m3, water use should be based on the COD, PH, SS and other indicators. By testing to determine the appropriate dosage increase.
Liquid the poly aluminium chloride Uses the polyethylene plastic barrel packing, each barrel only heavy 25kg, 50kg or 200kg.
Uses the double-decked bung, Insidecovers buckles strictly, Outsidecovers tightens.
When the user needs, the liquid gathers the aluminum chloride also serviceable stores the tanker ships.
Solid product with double-decked packed in bags, each bag of only heavy 25kg, the inner layer is the plastic bag, outside the level weaves the bag for the plastic.
This product should store up in ventilates in the dry storehouse, strictly prohibits the rain drenching, being affected with damp.
Technical Data of PAC Items Polyaluminium chloride Appearance Waste Water Standard Excellent grade AL2O3 % 28 29±0.5 Basicity % 40-90 70-90 Max. water insoluble substance % 1.5 1.2 pH value (1% aqueous solution) 3.5-5.0 3.5-5.0 SO2- %, ≤ - - Ammoniacal nitrogen %, ≤ 0.01 0.01 Fe, %, ≤ 5.0 4.5 As, %, ≤ 0.0015 0.0015 Mn, %, ≤ - 0.0075 Cr 6+ %, ≤ - 0.0005 Hg %, ≤ - 0.00001 Pb %, ≤ 0.006 0.006 Cd %, ≤ - 0.0002
Application Potable/industrial/waste water treatment Package 25 kg net each plastic woven bag,lined with PE bag. Shelf life:One year
Polyaluminium Chloride Technology
Polyaluminium chloride (PAC) is increasingly used for water treatment.
Against the conventional use of aluminium sulphate (alum) it is showing distinct advantages.
A polyaluminium chloride plant is an investment opportunity with attractive returns in a growing market.
THE PROCESS
The production process for polyaluminium chloride is including the following reaction steps:
Feeding
Reaction
Filtration
Depending on reaction conditions products with different characteristics are obtained.
For the production of polyaluminium chloride 9% special auxiliaries and catalysts are used.
Detailed Product Description
PAC production line: high temperature reactors, pipeline, valves can manufacture high quality PAC products.
PAC production line With the advanced production process technique, under the condition of high temperature, high pressure, using the super materials to manufacture the high quality PAC products with the lower Insoluble5 and heavy metal content, can be suitable for drinking water treatment and other special demand.
Polyaluminum choloride Production Line and technology
PLATE & FRAME FILTERING MACHINE DRYING ROLLER Stirring mill Acid proof pump Waste gas cleaning tower Falling film absorber HCL STORAGE TANK Ploymerization jar Enamel reaction kettle Primary sedimentation basin Secondary sedimentation basin Drying plant Boiler room
Poly-aluminium Chloride (PAC):
Poly-aluminium Chloride, short for PAC, is a new type high performance inorganic macromolecule flocculating agent.
It's hydrolysis product of AlCl 3 and Al(OH)3 , and polymerized & bridged through hydroxyl group. And its molecular formula is [Al2(OH)n Cl6 -n • xH2O] m (m ≤ 10,n=1-5)
The Poly-aluminium Chloride is freely soluble into water, and has quite strong adsorptivity, many physic & chemical reaction, such as sedimentation, adsorption, agglutination, and electric chemistry, happen during hydrolysis process.
This product is mainly used in purify of drinking water and treatment of industry waste water, such as the radioactive material, leady (Pb++) chromate (Cr+++) high toxicity heavy metal and fluoride (F) waste water.
Furthermore, it also widely used in precision casting, papermaking, tanning and some other fields.
Using and packing method
1. When use solid product, make 5-10% solution first, then dilute to request concentration; during the dissolution, add the water and mix slowly, the diluted solution should be used up in 24 hours to avoid hydrolysis and reduce the effect.
The dose quantity of this product is based on water resource haziness and purifies facility, the coagulating sedimentation test is needed to ensure the best dosing quantity.
2. Use the polyethylene plastic barrel to store liquid Poly-aluminium Chloride, the net weight of each barrel is 25kg, 50kg or 200kg.
And covered with double cover, fasten the inner cover, screw the outer cover.
The liquid Poly-aluminium Chloride can also be transferred by tank vehicle.
The solid Poly-aluminium Chloride is packed by double bag, the net weight of each bag is 25kg, inner bag is plastic bag, and outer bag is plastic basket bag.
The product should be stored in dry, airy warehouse and avoid drench and breathing. -- Process flow for poly- aluminium chloride (PAC) dewalquite calcium aluminate -- raw material consumption
every 1 ton poly- aluminium chloride needs :
dewalquite 300-500Kg
HCl ( 31% ) 1000Kg
calcium aluminate 500Kg
-- utilities :
water 5 t / t product
electricity 18 kw/h / t product
steam Treatment 16000 T/YHCl need one 10t/h boiler
-- Area : acre = 6660 m 2
ومن العرض الفنى السابق يتضح المواد الخام المستخدمة وكمياتها والاستهلاكات اليومى
العرض المالى الخط الكامل لانتاج مادة البولى الومونيوم كلوريد (بودرة/سائل)= 6مليون جنيه مصرى بناءا على ماتقدم نوضح لسيادتكم شكل التعامل بين مؤسستكم الكريمة ومجموعة تكنولاب البهاء جروب اولا / ارسال العرض الاستشارى الفنى والمالى التقريبى لتصنيع مادة البولى الومونيوم كلوريد(عرض مجانى) ثانيا/ بعد الاتفاق المبدئى على العرض الاستشارى الفنى والمالى بين المسئولين من الطرفين يتم ارسال دعوة لعدد 2 استشارى من مجموعة تكنولاب البهاء جروب لزيارة مصنعكم الموقر فى السودان كالتالى:- 1—ارسال دعوة الزيارة لمعاينة الخط الموجود وهل يمكن دمجه فى فى الخط المطلوب ام لا 2—الدعوة شاملة السفر/الاقامة بفندق 5 نجوم شاملة الضيافة الكاملة(اكل+شرب طوال اليوم)/الانتقالات على حساب شركتكم الموقرة 3—تكلفة انتقال عدد 2 استشاريين من شركتنا لزيارة سيادتكم لمدة 7 ايام وتكلفة الزيارة اليومية =1000 دولار=7000دولار لمدة اسبوع للسادة 2 الاستشاريين 4—ارسال برنامج الرحلة شاملة عدد الزيارات للمصنع/عدد الاجتماعات خارج وداخل المصنع/اسم الفندق وتاكيد ورقم الحجز به/شكل الانتقالات داخل المدينة الموجودة بها المصنع/ارسال شيك الزيارة للاستشاريين
ولسيادتكم جزيل الشكر
عميد دكتور بهاء بدر الدين محمود رئيس مجلس الادارة مجموعة تكنولاب البهاء جروب
| |
| | | Admin Admin
عدد المساهمات : 3762 تاريخ التسجيل : 15/09/2009 العمر : 57 الموقع : مصر
| موضوع: العرض الفنى والمالى لخط انتاج البولى الومونيوم كلوريد الأحد يوليو 22, 2012 5:43 pm | |
| TO / KUMA FOR ENG.INDUSTRIES
CONTACT NAME/ DR.ENG.GALAL EBRAHIM
E-MAIL /jalalone2@gmail.com
MOBILE/ 00249990999402
ADDRESS/ KHARTOUM CITY-BAHARI-SUDAN
Seller: TECHNOLAB EL-BAHAA GROUP
Contact name: GENERAL.DR/ BAHAA BADR
Mobile: 00201117156569
Fax: 002-0552337645
E-MAIL: INFO@TECHNOLABELBAHAAGP.COM
Skype: TECHNOLABELBAHAAGP
WEB SITE: WWW.TECHNOLABELBAHAAGP.COM
TECHNOLAB EL-BAHAA GROUP Located in CAIRO City of EGYPT, AT THE NILE River Delta, our company has a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis".
IT follows ISO9140001 ISO international quality system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products.
The Development department of TECHNOLAB EL-BAHAA GP, with advanced technologies, has more than 30 full-time design and development engineers.
TECHNOLAB EL-BAHAA GP technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with EGYPTAIN basic conditions, its high automation level achieved the one in late nineties.
Department of After-sale Service of TECHNOLAB adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
. Besides the production and sale of equipments, TECHNOLAB EL-BAHAA GROUP provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
QUOTATION
SUBJECT / POLY ALUMINIUM CHLORIRE PRODUCTION LINE WITH CAPACITY (500MT/MONTH=6000MT/YEAR)
INTRODUCTION
Poly aluminium Chloride (PAC) 1.Poly aluminium Chloride is short for PAC, is a new highly efficient inorganic polymer flocculat, it is between ALCL3 and AL (OH) 3 between the hydrolysis product, by hydroxyl and bridging polymer, its molecular formula: [Al2 ( OH) nCl6-n • xH2o] m (m ≤ 10, n = 1 ~ 5)
Polyaluminium chloride (PAC) is increasingly used for water treatment. Against the conventional use of aluminium sulphate (alum) it is showing distinct advantages.
A polyaluminium chloride plant is an investment opportunity with attractive returns in a growing market.
GENERAL VIEW FOR PAC PRODUCTION LINE
Polyaluminum choloride Production Line and technology
PLATE & FRAME FILTERING MACHINE
DRYING ROLLER Stirring mill Acid proof pump Waste gas cleaning tower Falling film absorber HCL STORAGE TANK Ploymerization jar Enamel reaction kettle Primary sedimentation basin Secondary sedimentation basin Drying plant Boiler room
THE FLOW PROCESS TO PREPARE PAC
EQUIPMENT LIST
annual production list 6000mts PAC powder
Material Qty Equipment Name and Specification NO FRP 4 HCL store tank V=100m3, Φ=4000, H=8000 1 FRP 4 Finished PAC liquid store tank V=100m3, Φ=4000, H=8000 2 Steel liner PE 2 PAC pressure store tank V=12m3, Φ=2000, H=3800 Operation pressure >0.4MPa Operation temperature <100℃ With air agitation 3 STEEL 2 Compressed air tank V=10m3, Φ=1800, H=3800 P=1.0MPa 4 FRP 5 Vacuum tank V=0.235m3, Φ=500 H=1200 5 CONCERETE+FRP 2 Storage pond of process-water reuse V=80m3, 4800x6600x2500 6 CONCERETE 2 Cooling water pond V=80m3, 4800x6600 7 CONCERETE+FRP 1 HCL emergency pool V=20m3, 2800x3000x2500 Closed pool with Manhole 8 CONCERETE+FRP 1 PAC emergency pool V=20m3, 2800x3000x2500 9 2 2 PAC intermediate pool V=28m3, 2535x4500x2500 V=29m3, 2635x4500x2500 10 Fluorine alloy Total: 30KW 2 HCL conveyer pump Q=50 m3, H=50m Motor Power : 15KW N=2900r/min 11 Fluorine alloy Total: 30KW 2 PAC conveyer pump Q=50 m3, H=50m Motor Power : 15KW N=2900r/min 12 FRP 1 HCL emergency pool Q=25 m3/h, H=25m Motor Power: 3KW N=2900r/min 13 FRP 1 PAC emergency pool Q=25 m3/h, H=25m Motor Power: 3KW N=2900r/min 14 FRP 2 PAC transfer pump Q=40 m3/h, H=32m Motor Power: 11KW Mechanical Seal 15 FRP 2 Transfer pump of process-water Q=40 m3/h, H=32m Motor Power: 11KW Mechanical Seal 16 FRP 2 Transfer pump of cooling water Q=40 m3/h, H=32m Motor Power: 11KW Mechanical Seal 17 Glass-lined steel liner 45KW 6 Glass-lined reactor Calculation of volume V = 5.9m3 Jacket heat transfer area A = 11.4 m2 Bearing forms: Ear-type Mixing forms: Leaf pulp-style Combination of four-post rack stirring drive Attached spiral bevel gear reducer (Direct) N=115r/min Attached motor power:7.5KW Two-Face Mechanical Seal Upper showing Pneumatic discharge valve Temperature measuring range :0-200 ℃ Corrosion pressure gauge P = 0-1.0MPa 18 STEEL LINER-PE 2 Compounding reactor Calculation of volume V = 5.9m3 P=0.4MPa Bearing forms: Ear-type Mixing forms: Axial-flow Combination of four-post rack stirring drive Attached spiral bevel gear reducer (Direct) N=115r/min Attached motor power :11KW Single-face mechanical seal Upper showing Pneumatic discharge valve Corrosion pressure gauge 19 2 Screw Air Compressor Q=3.0 m3/h,P=0.8MPa Motor power: 22KW Cooling type:wind cooling 20 FRP 1 1 1 Acid-fog absorption device Dealing with air flow: Q=300 m3/min Φ1800x H4850 Attached spraying circulating pump Flow:250 m3/h, lift: 20m N=7.5KW Attached Suction fan Wind flow:Q=300 m3/min, Wind pressure: 2500Pa N=15KW, V=380V,n=1450r.p.m 21 STEEL-RUBBER 2 Bucket elevator Lifting height: H=9m total H Throughput: Q=30 m3/h, Material feed speed: S=2m Reducer: 2Q35-12.5-1112 Motor power:3KW, n=2850r.p.m 22 1 5T Walking crane Span : 10m Walking height: 12m(max 14m) Operation way: Ground Handling Power: 380V, N=18KW 23 STEEL+FRPP 2 Press filter Filter area: 100m2 Filter volume:1600L Filter pressure: <0.4Mpa Hydraulic pressure: <200Mpa Motor power: 4KW 24 FRP 1 Decoloration box V=0.46m2 (1000x800x H600) Operation temperature: 100℃ 25
Stain steel
4 For pac liquid
Mixing tank(water +pac powder) with temp adjuster V=20m3 26
The financial offer
The total cost cif –basis port sudan port of sudan (3.500.000 usd)
The origin europian origin
Remark:
1. This price is introduction, actually quote after confirming each parameter
2. It is cif prices price.
3. The price above exclude price of pipe and pipe line, valve assembly, electricity material except equipment have itself, operation table with equipment; periphery deploy aspect in water, electricity, gas is prepared by the demand side, water, electricity and gas pipe is sent to the entrance to every equipment in workshop.
4. The period of validity is: 30 days.
Payment: 1-60% OF THE TOTAL CONTRACT VALUE AS DOWN PAYMENT BY T/T; THE CONTRACT WILL BE EFFECTED BY THIS DOWNPAYMENT, AND START TO MANUFACTURE THE EQUIPMENT.
2. THE REST 20% OF THE TOTAL CONTRACT VALUE SHOULD BE PAID BEFORE SHIPMENT.
3- THE REMAIN 20% OF TOTAL CONTRACT VALUE AFTER COMPELETE DELIVERY,ERECTION,INSTILLATION AT YOUR SITE
1. Customers responsibility
The condition of installation site should be in compliance with Foundation Placement Drawing furnished by supplier.
2) The customer should confirm the placement drawing and other material with signature in 2 weeks.
3) The customer should supply the environment of installation site and commission:
| |
| | | Admin Admin
عدد المساهمات : 3762 تاريخ التسجيل : 15/09/2009 العمر : 57 الموقع : مصر
| موضوع: دراسة جدوى للمواد الخام المستخدمة فى انتاج البولى الومونيوم كلوريد الأحد يوليو 22, 2012 5:47 pm | |
| TO / KUMA FOR ENG.INDUSTRIES
CONTACT NAME/ DR.ENG.GALAL EBRAHIM
E-MAIL /jalalone2@gmail.com
MOBILE/ 00249990999402
ADDRESS/ KHARTOUM CITY-BAHARI-SUDAN
Seller: TECHNOLAB EL-BAHAA GROUP
Contact name: GENERAL.DR/ BAHAA BADR
Mobile: 00201117156569
Fax: 002-0552337645
E-MAIL: INFO@TECHNOLABELBAHAAGP.COM
Skype: TECHNOLABELBAHAAGP
WEB SITE: WWW.TECHNOLABELBAHAAGP.COM
TECHNOLAB EL-BAHAA GROUP
Located in CAIRO City of EGYPT, AT THE NILE River Delta, our company has a more than 30 professionals team to design and develop, is a key professional enterprise, which integrates development, research, design, manufacture, technology service and marketing, to manufacture complete sets of equipments.
We are adhering to the principle of "market-oriented, quality as the main line, service as the guarantee and repute as the basis".
IT follows ISO9140001 ISO international quality system, it has established and improved the quality assurance system to ensure the quality and performance of the company's products.
The Development department of TECHNOLAB EL-BAHAA GP, with advanced technologies, has more than 30 full-time design and development engineers.
TECHNOLAB EL-BAHAA GP technologies mainly sources from Italy, France, Germany, Switzerland and Japan; furthermore, a set of liquid filling production line with advanced technology and high starting-point has been developed combined with EGYPTAIN basic conditions, its high automation level achieved the one in late nineties.
Department of After-sale Service of TECHNOLAB adheres to service goal of "Customers' needs are urgent, customers' requirements are important, customers' satisfaction is the aim", provides the services of equipment installation guidance, products testing, maintenance and spare-parts supplying, consultation, complaints, regular visit every 24 hours.
. Besides the production and sale of equipments, TECHNOLAB EL-BAHAA GROUP provides various technical services to help users design equipment layout, answer users' consultation, train users' staff and provide practical operation guidance.
QUOTATION
RAW MATERIALS FOR PAC PRODUCTION LINE WITH CAPACITY (6000MT/YEAR/PRODUCT)
every 1 ton PAC need s :
ALUMINUM OXIDE RAW MATERIAL 300-500Kg HCl ( 31% ) 1000Kg calcium aluminate 500Kg
THE 6000 MT OF PAC /YEAR NEEDS:
ALUMINUM OXIDE RAW MATERIAL 1800000-3000000Kg HCl ( 31% ) 6000000Kg calcium aluminate 3000000Kg
THE FIANCIAL OFFER
UNIT PRICE/MT ORIGIN ITEM NO
3000 USD EGYPT ALUMINUM OXIDE RAW MATERIAL 1 2000 USD EGYPT HCl ( 31% ) 2 2500 USD EGYPT calcium aluminate 3
THE PAYMENT ORDER
70% ADVANCED PAYMENT AT CONTRACTING
30% DOWN PAYMENT AT FOB-BACSIS RED SEA PORT OF EGYPT
PACKING
FOR POWDER LL BE WOOLEN PLASTIC 2 LAYERS BAGS OR JUMBO PAGS
FOR LIQUID LL BE DRUMS OR 1 MT TANKS
VALIDITY
30 DAYS
Thanks for regarding Technolab el-bahaa group Chairman General.dr Bahaa badr 00201063793775 00201117156569 00201229834104
info@technolabelbahaagp.com
www.technolabelbahaagp.com
| |
| | | | دراسة جدوى لانشاء مصنع متكامل لمادة البولى الومونيوم كلوريد باحد الدول العربية للصناعات الكيماوية والبوليمرات | |
|
| صلاحيات هذا المنتدى: | لاتستطيع الرد على المواضيع في هذا المنتدى
| |
| |
| |