معدات تكرير زيوت الطعام الخام

oil refining equipment

by

technolab el-bahaa group

general.dr

bahaa badr

chemical advisor

01229834104

Continuous refining centrifuge

We research the combined deodorizaiton packed tower and phycial and chemical refining technology of any kinds of crude oil ,choose the ,wet degumming , clay auto-estimated. Vacuum bleaching, deodorizition of vacuum steam injection way,deacidification, winterized dewaxing technology and equipment.

the advanced technology,excellent equipment,auto-control.better technology and ecnomic index. Can meet the different refining requirement at home and abroad.

We can supply the design,manufacturing and installation of 50-1000T/D oil refining producetion line
alkali process

In the Continuous refining process. We choose the advanced technology and many years experience at home and abroad, With this prerequisite of extending the reaction time of phosphoric acid and oil. Remove the phospholipid in the oil in maximum through adding some additive .

the new clay auto-estimated system can confirm the oil quality. The less investment, better quality, we can design different technololgy line according to the different oil seeds and requirement.

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Vibration tapping filter

Machine discripiton

Zlseries Vibration tapping filter is High efficiency ,energy saving and sealing operation precise filter equipment. It is extensively used in the chemical industry, .petroleum, paint ,foot, and pharmacy

It is unique struction,small volume, good filter effect,clear filterate and fineness , no consumption, no filter paper ,cloth or cartridge consumption, so the filter cost is so lower. Easy to operate ,clean and keep.

We have the strong thcnology force, Reliably production process and perfect testing method,.we will supply the best filter for you , single or full set are available. Door to door service, reasonable price .

The main structure and working principle.

The body of the filter: surface body,filter screen, cover structure,auto tapping system, the filter screen is conposed of many layer stainless wire mesh. It is install ed in the Material collecting pipe. It is easy to install and remove。

The filterate enters into the filter trough the convey system(pump or other tool),it forms the stable filter cake in the filter screen,(the filter cake has many subtle channels),it will filter the filterate when it goes through the filter cake.

Use:

Grease: Crude oil, clay, hydrogenated oils, winterized oil ,Stearic acid,fatty acid
Petroleum Chemical industry : Diesel oil, lubricating oil, paraffin, mineral oil
Beverages: beer, wine, fruit juice, milk and so on

Organic chemicals: various organic acids, alcohols, aldehydes, benzene
Paints and varnishes: resins, dyes, varnish, lacquer and so on

Inorganic chemicals: bromine water, potassium cyanide, fluorspar

Food: gelatin, vinegar, sugar, starch, sweet water and so on

Medicine: hydrogen peroxide, vitamin and so on

Mineral products :coal, coal cinder

Others: air,and water purification

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Degumming and alkali

Neutralization：

the crude oil is pumped from the crude oil tank, after calculating, enters into the crude oil heat exchanger, after recycling most of the heat, then enters into the conditioner tank which is mixing with the calculating phosphoric acid or lemon acid, then add the alkali.

The alkali quantity and lye concentration depends on the crude oil quality. We heat the oil to 90℃ and let it enter into centrifuge to remove the phospholipid ,FFA and other impurities

The output: 300T/D

Washing: the Neutral oil contains about 500ppm soap, we add 5-8% hot water , phosphoric acid and lemon acid to remove these soap.

The water is 3-5℃ higher than the oil. The mixing of the oil and water is heated to 90-95℃ ,then enters into the Water separator to remove the residual soap and most of the water.

The water which contains the soap and oil exters into oil-water separator,after oil collection. The waste water is sent to sewage works
Vacuum drying:the oil from the washing separator contains little water,we send the 90℃ oil to vacuum dryer remove the water.the oil after dehydration starts next bleaching process.

the pump will be choosed canned-motor pump

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Deodorization

Continuous physical deacidification and deodorization

The qualified bleached oil enters into Spiral plate heat exchanger, after recycling most of the heat.

Then enters into the High pressure steam heater, after heating 240-260℃, then enters into the deodoriztion tower. The deodorization tower is combined type,.

The upper is used for removing Odor component like free fatty acid,the lower is used for bleaching and removing the Peroxide value.

The oil from the deodorization tower exchange with the crude oil after it is absorbed most of the heat when it is through the heat exchanger., then cool it to 80-85℃,add some oxidizer and flavor additive,then cool it below 50℃ ,we use the Filler type collector to collect the fatty acid which is from the deodorization, the collector liquid is the free fatty acid(（60-75℃）, it wil be sent to the fatty acid storage tank to storage the extra fatty acid

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Decolorization

The bleaching process use: removing pigment , residual soap and metal ions, combining the mechical stirring and steam stirring in the condition of vacuum.

The bleaching effect is more obvious
Heat the degumming oil to 110℃ in the heater.

then enters into the clay mixing tank.

The clay addtion is auto-meansurement and Interlock control with the oil

The mixing of the oil and clay flow into the bleaching machine, the bleaching machine is steam stirring, the bleached oil enters into filter, the oil after filtering exters into bleaching oil tank.

The tank is vacuum ,avoid color changing and affecting the oxidation.

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Bleaching process

The advantage.

Contact fully with the decolorant, the higher bleaching efficiency, reduce the decolorant usage.

The bleaching time is so balanced that avoid Grease oxidation and Acid recovery because the seed is Uniformly continuous in and out.

it avoids the Adsorption precipitation and Pipe plug because of the special stirring structure

the unloading is aumatic because of continuous and saled high-efficiency filter equipment, reduce the Labor intensity.

The advanced drying technology reduce the oil content of filter cake.

Cooking oil refining machine

No. Equipment name

1 Refining pot
2 Decoloring pot
3 nigre pot
4 Hot Water Tank
5 Alkali liquor tank
6 nigre pump
7 floridin tank
8 Decoloring oil pump
9 Decoloring oil tank
10 vibrating filter
11 cyclone hydraulic separators
12 air compressor
13 Deodorization pot
14 gear oil pump
15 Polishing filter
16 steam generator
17 Fatty acid capture device
18 liquid and gas seperation equipment
19 Water vapor jet pump series
20 Centrifugal pump
21 Centrifugal pump
22 Water injection vacuum pump
23 Heat conduction oil furnace
24 Heat conduction oil pump
25 Heat conduction oil tank
26 Expansion slot
27 Electric cabinet, wire
28 Installation material
29 Heat conduction oil
30 Installation adjustment
Paint heat preservation

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For refining the oil

by

technolab el-bahaa group

general.dr

bahaa badr

chemical advisor

01229834104

, there are three basic processes in the edible oil refinery.

First process is neutralizing the oil in the neutralizer to remove the Free Fatty Acids (FFA) by adding caustic soda.

Oil is heated upto about 60°C by thermic fluid coils and oil is stirred by stirrer.

Then soap stock formed due to chemical reaction is allowed to settle at the bottom of the neutralizer from where it is taken out into soap pan.

Neutralized oil is drawn into the second vessel called bleacher where colour of oil is removed by bleaching process with aid of chemicals such as carbon black and bleaching earth.

Oil is generally heated upto 110°C by thermic fluid coils. Stirring is also continued. Bleaching process is done under vacuum.

Bleached oil then goes to the filter press where bleaching earth and chemicals are separated and clean bleached oil is then drawn to deodourizer where oil is heated above 110°C through thermic fluid coils and then live steam is given to the oil from the bottom steam nozzles and temperature of oil is raised upto 200 to 220°C through thermic fluid coils. Entire process is done under high vacuum.

Thus smell is removed from the oil in the deodourizer.

Then it goes to cooler where water circulating coils take away heat and oil is cooled.

Again it goes to second filter press where completely refined and transparent colour less oil is obtained.

Thermic Fluid Boiler, Vacuum Pump, Barometric Condenser, Catchalls, Steam Generator etc.

play their role in the refining process. So these equipments are part of the refinery and connected with the vessels through pipelines.

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Additional Process for palm oil refinery

Specially for palm oil refinery, fractionation process is required in which palm olene and palm sterene are separated by scientifically cooling the refined palm oil by chilling plant and then filtering the oil.

For this purpose crystalizing vessel is used in which chilling pipe coils cool the oil for fractionation.

Palm sterene crystals are formed due to chilling which are separated in the filter press and pure liquid of palm olene is obtained and palm sterene cake is retained in the filter press.

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Specifications of Edible Oil Refinery

{Capacity 5 tonnes per day i.e. 4 batches of 1250 kg. each }

(1) All the main vessels i.e. two neutralizers, one bleacher and one deodourizer are properly arranged on the first floor of the steel structure.

So all these vessels are hanging on the steel strucutre. Just below the two neutralizers, two soap pans are resting on the ground floor in which soap stock is collected. There is a steam pipe arrangement in the soap pans also.
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(2) Steel structure has size of 14ft. x 14ft. (i.e. 4.25mtr. x 4.25mtr). First floor is 9ft. above the ground level.

There are 8 coloumns of double chanel which supports the entire steel structure. It has proper staircase and railing on all the sides of steel structure at the first floor and also on staircase.

Two filter presses are also accomodated on the first floor of the steel structure.
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(3) Two oil tanks i.e. raw oil tank and bleached oil tank are accomodated under the strucutre on the ground floor.

Then cooler, thermic fluid boiler, two steam generators, vacuum pump, water pumps, oil pumps and refined oil tank are arranged on the ground floor around the steel structure i.e. outside the square of 14ft. x 14ft. of the steel structure. So total space occupied is about 30ft. × 30ft. (9mtr. x 9mtr.)

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(4) 40ft. tower is erected just near the deodourizer and its complete structure is supported from the ground floor and also it is attached with the refinery structure.

Berometric condenser is arranged at 40ft. height to create proper vacuum.

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(5) All types of piplines are interconnected as per the requirement of the refinery i.e. oil pipelines (yellow colour), vacuum pipelines (blue colour), steam pipelines (black colour), water pipelines (white colour), thermic fluid pipelines (red colour).

At all appropriate places, proper valves are provided in the pipelines.

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(6) Neutralizer is provided with thermic fluid coil for heating the oil.

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(7) Bleacher is provided with double pipe coil. One is for thermic fluid and another is for cooling water.

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(8) Deodorizer is provided with double pipe coil i.e. in both the coils, thermic fluid is circulated. Steam is ejected from the stainless nozzles provided on the steam pipe cross supported at the bottom.

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(9) Cooler is provided with double pipe coil. Both for cooling water.

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(10) In every vessel temperature gauge is provided. Vacuum gauge is provided on deodorizer, bleacher and cooler.

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(11) Neutralizer is open on the top having conical bottom.

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(12) Bleacher has dished ends on both the sides. Similarly deodorizer has dished ends on both the sides. Cooler has also dished ends on both the sides.

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Specification of Edible oil Refinery with fractionation Process

(13) There will be chilling plant for fractionation process which will include shell and tube chiller, compressor, motor, pump, condenser, control panel box etc.

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(14) Crystallizing unit which is similar to neutralizer complete with chilling coil.

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(15) Filter press for separation of palm olein and palm stearin.

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التكرير المستمر بالطرد المركزي

كلا من الطرق الطبيعية والتكنولوجيا الكيميائية لتكرير أي نوع من أنواع النفط الخام، واختيار إزالة الشوائب، والرطوبة والطين متمثلا فى عملية التبييض بواسطة البخار المضغوط بطريقة الحقن، وإزالة الحموضة والتشمييع.
يمكننا تزويد تصميم وتصنيع وتركيب خط تكرير النفط 1000طن/يوم0

عملية اضافة القلوي

باستخدام حامض الفوسفوريك بإزالة فسفوليبيد من النفط في أقصى خلال إضافة بالمضيفات.

مرشح الاهتزاز

مرشح الاهتزاز هو كفاءة عالية وتوفير الطاقة وتشغيل المعدات الدقيقة ختم التصفية.
ويستخدم على نطاق واسع في الصناعات الكيميائية. النفط، والطلاء، والصيدلة.

فهو فلتر فريد من نوعه، صغير الحجم و ذوتأثير ترشيح جيد ، واستهلاك منخفض، بدون استخدام ورق الترشيح او قماش أو اغشية او خرطوشة ترشيح، وبالتالي فإن تكلفة التصفية اقل وسهل التشغيل، والتنظيف والاحتفاظ بها.

الهيكل الرئيسي لخط الانتاج.

الجسم للمرشح:
سطح الجسم، وشاشة التصفية وبناء غطاء، أنظمة التنصت، وconposed الشاشة تصفية العديد من شبكة الأسلاك طبقة المقاوم للصدأ. ذلك هو تثبيت إد في جمع المواد الأنابيب. فمن السهل لتركيب وإزالة.

وfilterate يدخل في الحوض الصغير مرشح النظام كونفي (مضخة أو وسيلة أخرى)، وأنها تشكل الكعكة مستقرة مرشح في شاشة التصفية، (الكعكة مرشح لديه العديد من القنوات الدقيقة)، فإنه سيتم تصفية filterate عندما يمر عبر فلتر الكعكة .

الاستخدام:

الشحوم: النفط الخام، والصلصال، والزيوت المهدرجة، شتاء النفط، وحامض دهني، وحامض دهني
البترول الصناعة الكيميائية: زيت الديزل وزيت التشحيم والبارافين، الزيوت المعدنية
المشروبات: البيرة، والنبيذ وعصير الفواكه والحليب وهلم جرا

المواد الكيميائية العضوية: الأحماض العضوية المختلفة، الكحول، والألدهيدات، والبنزين
دهانات وورنيش: الراتنجات والأصباغ والورنيش، ورنيش وهلم جرا

منتجات كيماوية غير عضوية: المياه البروم والبوتاسيوم السيانيد، الفلورسبار

الغذاء: الجيلاتين، والخل والسكر والنشاء والماء الحلو وهلم جرا

الطب: بيروكسيد الهيدروجين، وفيتامين، وهلم جرا

المنتجات المعدنية: الفحم، الفحم جمرة

الآخرين: هوائي، وتنقية المياه

إزالة الصمغ والقلويات والشوائب
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تحييد:

يتم ضخ النفط الخام من خزان النفط الخام، بعد حساب الكمية المطلوب التعامل معها، ويدخل في المبادل الحراري النفط الخام، بعد إعادة تدوير مع رفع درجات الحرارة اكثر، ثم يدخل في خزان هواء الذي خلط مع حامض الفوسفوريك أو حمض السيتريك ونقم بإضافة القلوي.

كمية وتركيز القلوي الغسول يعتمد على نوعية النفط الخام.
ثم تسخين النفط إلى 90 ℃ والسماح لها بالدخول في أجهزة الطرد المركزي لإزالة فسفوليبيد، FFA وغيرها من الشوائب

الإخراج: 300T / D
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غسل:

النفط يحتوي على الصابون متعادلة حوالي 500ppm، نضيف الماء الساخن 5-8٪، وحمض الفوسفوريك وحمض الليمون لإزالة هذا الصابون.

اضافة الماء عند درجة حرارة 3-5 ℃ أعلى من درجة حرارة النفط الموجودة.
يتم تسخين اختلاط الزيت والماء إلى 90-95 ℃، ثم يتم فصل المياه لإزالة الصابون المتبقي ومعظم المياه الملوثة.

الماء الذي يحتوي على الصابون ورواسب النفط في المياه (فاصل النفط )، بعد جمع النفط. يتم إرساله الى شبكة المياه العادمة لأعمال الصرف الصحي
تجفيف الفراغ:
النفط الناتج من عملية الغسل يحتوي على القليل من الماء، فنرفع درجة حرارة النفط الى ℃ 90 عبر منطقة تجفيف لإزالة المياه كاملا من النفط بعد الجفاف يبدأ القادم عملية التبييض.
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إزالة الروائح

إزالة الحموضة المستمرة وإزالة الروائح

من النفط الابيض يدخل مرحلة المبادل حراري، بعد إعادة تدوير مع ارتفاع أكثر من الحرارة.

ثم يدخل في سخان ضغط البخار عالي، بعد التسخين 240-260 ℃، ثم يدخل إلى برج deodoriztion. البرج هو نوع المزج بين الضغط الجوى والصناعى

ويستخدم الجزء العلوي لإزالة رائحة مثل عنصر الأحماض الدهنية الحرة، يتم استخدام الجزء السفلى للتبييض وإزالة البيروكسيد.

تبرد بعد ذلك إلى 80-85 ℃، وإضافة بعض النكهة المضافة ومؤكسد، ثم تبريده أقل من 50 ℃ ، ويستخدم حشو معين لجمع الأحماض الدهنية التي اهم وظائفها إزالة الروائح، و تسمى بجامع السائل او حمض الدهنية الحرة وذلك عند درجة حرارة ((60-75 ℃) ثم ترسل إلى خزان تخزين حمض الدهنية لتخزين الحامض الدهني
إزالة اللون
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استخدام عملية التبييض:

إزالة الاصباغ والصابون المتبقية وايونات المعادن، و ذلك بالجمع بين التحريك الميكانيكى و ضغط البخار .

ويتم تسخين النفط إلى 110 ℃ إزالة الصمغ والاصباغ والشمع.

ثم يدخل في خزان خلط المخلفات الزيتية.

اختلاط تدفق النفط والمخلفات في جهاز التبييض، المعتمد على التحريك بالبخار، ثم يدخل النفط الأبيض في مرحلة التصفية الى خزان تجميع النفط المصمم كخزان معتم محكم الغلق لمنع تغير اللون وكذلك الاكسدة.