40000BPH (600ml) Mineral Water Filling Line NO.5

TECHNOLAB EL-BAHAA GROUP

. Air Conveyor System

Air conveyor is supported with horses on the ground, with air fan installed above the conveyor.

Air filter is installed in the door of every fan, to avoid dust blown into bottles. Bottles are retained by neck supporting carrier plate in the conveyor, and transported into filling monoblock.

Main features:

1. All are made of stainless steel SUS304, except some parts as plastic and nylon made horses and supporting carrier plate.

2. Air filter is installed in the door of every fan, to avoid dust blown into bottles.

3. Bottle infeed port is equipped with bottle-block elimination device driven by hydraulic cyliner, which will remove blocked bottles automatically to prevent damage of unscrambler.

4. Bottle infeed end is equipped with two sets of photocell switches, when bottles are arranged to the first set of switches, unscrambler run from high speed to moderate speed;when bottles are arranged to the second set of switches, unscrambler stops.

When bottles leave away from second set of switches, unscrambler starts and keeps running at moderate speed; when bottles leave away from first set of switches, unscrambler speed to the designed from moderate and keeps running at moderate speed.

3. PET Bottle Filling Machine

Main features

Rinser

This machine adopts rotary washing method, mainly used for water new bottle rinsing purpose, and then sent the bottles to filling part.

PET bottles enter the machine by distributing bottle star wheel, and making the bottle mouth adown with clamp pincers and overturning device by grip the bottles mouth.

After sanitary water rinse and drain, automatically turn to the bottle up, bottle after a star wheel conveyor to the filling machine.

Mainly parts of equipment structure, washing media material, external protect frame are high-quality stainless steel, open-gear transmission.

Into-water pipes has pressure meter. Washing machine has water defrosting tray for recycling washing water. Washing water capacity per bottle is 105ml/s (0.25Mpa hour)

Filler

This part is mainly used for filling water after finishing bottle rinse.

Filling machine is introduced by Germany technology, use normal pressure fill principle to design and produce.

It adopt normal pressure mechanism valve, make filling with high speed and high precision of liquid level. Double leading bars elevator structure to make the bottle up and stability.

The main drive transmission adopts gear transmission that is opening combination drive, with high efficiency, low noise, long life, easy maintenance, full lubrication, use of transducer control the main drive motor speed, this machine is non degree conversion frequency speed control.

Bottle guiding system, the structure is simple, it can quick and easy change according to different bottle volume, this whole machine transported by clipping bottle neck method.

PLC controlled by itself, fault display online, e.g.bottle block or non-cap etc.

In filling tank the product material control itself, the liquid level height adopt liquid level sensor to test, make sure stability liquid level and reliable filling.

This machine main spare parts and electricity component are import product.

Capper

This part is mainly use the cap that ordering in cap unscrambler, and capping on the finished fill bottle, and then deliver to the followed procedure.

Capping machine through reducer drive back to the wheel rotation, make the cap under the action of the centrifugal force away from the hopper.

It has up or down cap separating device at the exit, when the wrong side cap passes, it will automatically fall into the return pipe and blown into the hopper by wind power.

Only right cap can be successfully come into the slide, the cap amount in hopper automatic detection by optical switch to control the cap transmission machine, to ensure the best results under the cap.

When the right cap into slide path, it will immediately enter cap feeder to prevent accidents.

At the same time it has an prevent anti -cap dial to ensure that the cap plate into the feed cap is correct.

In slide has also a pair of photoelectric switch, when detected no cap, it will immediately stop the machine operation.

In order to effectively eliminate the bad cap without anti-theft ring and the residual cap in hopper when cleaning, in hopper exit toward a activity exit can meet this function.


Technical parameter:

Description CGN80-80-20
Number of Working Positions Rinser 80, Filler 80, Capper 20
Rated Capacity 36000-40,000 BPH(600ml)
Applicable Bottle PET Bottle, Diameter 50-105mm, Height 150-320mm
Applicable Cap Plastic screw cap
Air Supply Pressure 0.6 MPa
Air Consumption 0.5M3/min
Rinsing Water Pressure 0.2~0.25 MPa
Rinsing Water Consumption About 8T/H
Filling Temperature Normal temperature
Rated Voltage 380V
Installed Power 15.37 KW
Dimensions 7700×6750×3000mm (L×W×H)
Machine Weight 16T

3. Main spare parts

Description Supplier

PLC Mitsubishi, Siemens
Touch screen Mitsubishi, Siemens, PROFACE
Frequency converter Mitsubishi, Siemens, Danfoss
Air switch Schneider
Breaker Siemens
Contactor Siemens
Photoelectric switch Omron, Keyence, P+F
Approach switch Truck
Main bearing NTN
Lubrication bearing IGUS
Sealings Sealtech
Pneumatic components Camozzi