تصميم وتصنيع وتجميع وتوريد وتركيب مصنع مياه معدنية سعة 5000 زجاجة/ساعة الى دولة تشاد اتوماتيك ونصف اتوماتيك

Mineral water production line

5000BPH

Quotation

Seller: TECHNOLAB EL-BAHAA GROUP

Contact name: GENERAL.DR/ BAHAA BADR

Mobile: 00201117156569

Fax: 002-0552337645

E-MAIL: INFO@TECHNOLABELBAHAAGP.COM

Skype: TECHNOLABELBAHAAGP

WEB SITE: WWW.TECHNOLABELBAHAAGP.COM

Design requirement:
1. 5000BPH mineral water production line (based on 600ml)

1. Bottle size: PET bottle 600ml
2. Water treatment: reaching mineral water standard. Filling capacity is about 2.4T, washing water is about 0.72T, so water treatment design is about 3T.
3. Flow chart:

4. Price list:
No System Device name Capacity Unit Price
(USD) Qty Total Price
(USD)
1 Water treatment system Source water tank 3T 1
Water pump 3T/H 1
Quartz sand filter 3T/H 1
Active carbon filter 3T/H 1
Ion soften machine 3T/H 1
Fine filter 3T/H 1
Ultra hollow fiber filter 3T/H 1
Ozone sterilizer 10G 1
Pure water tank 3T 1
Water treatment system 30000
2 Water filling and packing system Air conveyor 2M 25000
Washing, filling and capping three-in-one unit CGF14-12-5 1
Out letting conveyor 4M
Cap feeding machine 1
Cap sterilizer 1
Lamp inspector 5000BPH 1
Automatic sleeving label machine 5000BPH 1
Automatic shrinking label machine 5000BPH 1
Dryer 5000BPH 1
Automatic date printer 5000BPH 1
Full-automatic PE film packing machine 5000BPH 1
Water filling and packing system 70000
3 Full- automatic bottle blowing machine
(choosing any one) Blow Molding Machine CM-A4
(3000-4000BPH) 60000 1 60000
Perform unscrambler 1
Blow Mold 500ml 1
Hp compressor 2.0m3/min 30kg 1
LP compressor 1.6m3/min 10kg 1
Air Dryer 2.0m3/min 30kg 1
Air filter 2.0m3/min 30kg 2
Water chiller 3HP 1
Air tank 0.6m3/min 30kg 1
Bottle blowing machine(CM-A4) 60000
3 Semi-automatic bottle blowing machine
(choosing any one) Blowing machine 1800-2000
BPH 25000 2 25000
Infrared oven 1
High pressure compressor 1
Air filter 2
Mould 500ml 2
Mould 1000ml 2
Mould 1500ml 2
Bottle blowing machine 25000
Complete line EX-WORK price (USD) $160000 (full automatic bottle blowing machine)
$125000 (semi-automatic bottle blowing machine)

5. Specifications:
(1) Water treatment system:
No System name Quality Main Technical data
1. Source water tank 1set Volume:3T
Thickness of tank:1.0mm, with a lots stiffener rib
Overall size: Ф1580 H1800mm
2 Source water pump 1set Flow rate:3T/H
Power:0.75kw
Material:SUS304
Brand: Nan fang Pump
3 Quartz sand filter 1set Capacity:3T/H

Filter material: high-quality quartz sand
Material:SUS304
Overall size: Ф350 H1800mm
4 Active carbon filter 1set Capacity:3T/H

Filter material: High quality active carbon
Material:SUS304
Overall Size: Ф350 H1800mm
5 Ion soften machine 1set Capacity:1T/H
Filter material: High quality positive ion
Material:SUS304
Overall size: Ф350 H1800mm
Ion regeneration brine pump，Brine drum
6 Fine filter 1set Capacity:3T/H
Filter material: spray fusing PP
Material:SUS304
Filter film quantity 2 pieces(0.5M/piece)
Overall size: Ф300 H1500mm
Filter finess:5μm
7 Ultra hollow fiber filter 1 set Capacity:3T/H
Film model: hollow fiber film
Housing material: ABS
Film quality: 6 pieces 4040 film
With washing medicine-chest /medium water tank
8 Ozone Generator 1set Ozone output:10G/H
Water treatment output:1T/H
Voltage:220V
9 Mineral water tank 1set Volume:3T
Tank thickness:1.0mm, with rib
Overall size: Ф1580H1800mm
Liquid auto control

(2) Water filling and packing system:
1．Air conveying tunnel:
The air conveying tunnel is installed in the ground by support, the fan is installed above the conveying tunnel. In the air inlet, has air filter, it can protect the dust be blown in to the bottle. And the bottle be transported into the three-in-one unit by air conveyor.
Main features：
The main body is made by stainless steel 304.
In the air inlet, has air filter, it can protect the dust be blown in to the bottle.
Air conveying tunnel：
 Fan quality： 1piece
 Fan power：1.1kW／piece
 Air conveying length: 2meters

2. Three-in-one unit
CGF14-12-5 type PET bottle washing ,filling , capping machinery，it is produced on the basic of learning advanced technology of the similar production in international market and our experience for many years. It is safe, easy operation and reliable.

1）Using the wind sent access and thumb wheel, it is easy for customer to change the different bottle, which can keep the bottle shape and high-speed.

2) With clamp hanging the bottle neck, change bottle no need to adjust the height of the bottle, only change the guide plate which is related with the bottle body.

3) Washing bottle mouth with special designed washing manipulator，clip in the bottle neck, stable and avoid secondary pollution.

4）Filling: The clean bottle will from the washing part to the filling part, it will move up or down by the lifting structure, between this process, the bottle will top the filling valve and then start to fill, the capacity is controlled by transducer. It applies high precision filling valve, correct and fast.

5）Capping adopts French advanced technology, cap sorter install in a lower position, send cap in level position.

6). Cap sorting device
The cap sorting device is installed in the above of the capping part, the cap will be sorted and come into the capping part by conveying. And the cap is sent to the cap sorting device by fan.

2) Main technical data:
Model CGF14-12-5
Working section Washing 14, filling 12, capping 5
Productivity 4000BPH（500ml/bottle）
Air pressure 0.4MPa
Air consume 0.15m3/min
Washing water pressure 0.2MPa
Washing water consume Less than 1T/hour
Main motor power 2.2kW
Total power 5KW
Overall size 2180x1560x2300mm
Total weight 2800kg

3 Electric control
Operation touch screen：Taiwan Weilun
Main transducer：Japan Mitsubishi
Main machine PLC controller：Japan Mitsubishi
Photoelectric induction switch: Korean Atonics

Washing, filling& capping inside

4 Cap feeding machine
In the cap feeding machine has auto checking switch, when the cap is running out, the check switch will alarm, open the cap feeding machine to transport the cap. In the tank of the cap feeding machine has a lots of cap, they will be sent to conveying tunnel by fan and then to cap unscramble.
Technical data：
Fan:380V、0.25KW
Motor:380 V、60W
Overall size: 500×500×650mm

5. Cap sterilizer:
Working principle：Adopt ozone sterilizer and UV sterilizer two method, the sterilizer is chest-type, it can be install in the separation area, it can open the door from the two sides.
Power：0.08kw
Overall size：600×660×1050mm

6 Auto casing and shrinking label machine
1) Features：
a. Various bottle type：round, square and so on.
b. High precious location：save cost and correct.
c. Suitable for adjustment inside film range from 3′to 10′.
d. Man-machine conversation liquid crystal screen: easy operation.
e. Magic Eye control feeding material, automatically。
f. PLC control system。
g. High- speed sleeve film.（Temperature: from 100 to 600℃ suitable for various film material）
h. Screw transportation located system：Location for various shape bottles.
i. No need tool adjustment
Main technical data:
Voltage specification：
1、Main machine：AC220V，50／60HZ，1. 5—2KW， one-phase
Produce speed：150B/M
Bottle diameter：　28mm ~ 125mm
Label length：　30mm ~ 250mm
Label thickness：0.035mm ~ 0.13mm
Label material：PVC、PET、OPS
Overall size：　2000*850*H2000mm

7 Dryer：
Power: 3KW
Material: stainless steel
Dryer type: use the fan to blow out the water outside the bottle body.

8 Ink jet machine
The main ink road adopt reliable gear pump, recycling road adopt abrasion resistant imported diaphragm pump, improve the reliability and stability of the machine.
Max. Spray speed：1076 character/second
Spray scope：2mm-12mm
Overall size ：580×420×263mm
Voltage：220V
Rated current：2A
Spray rows：1-2 lines
Language： English、number

9 Auto PE film wrapping machine
Main features:
 Total automatic in input bottle, bottles unscramble, wrap film, seal and cut, shrink and cold.
 Adopt the advanced constant temperature film wrapping technology in the world, sealing is clean and firm.
 Sealing quick-cold structure, ensure in the high capacity situation the wrapping strength much higher.
 Adopt PLC cycle control, reliable and stable in performance.
 All conveying is frequency control speed, the conveying is stable and fast.
Overall size：L5050×W3700×H2100mm
Max. size of packing machine：L600×W400×H350mm
Shrink film material：PE、PVC、POF
Shrink film thickness：0.03-0.15mm
Max. Temperature of shrink furnace: 160 - 260°，can adjust randomly。
Max. capacity per minute：6-8bags
Power：20Kw
Actual consume：15Kw/hour
Voltage：380/220V
Weight：1.2T
Fan：1.1Kw 2 sets 380V， 65W 4sets 380V

(3) Bottle blowing machine
CM-A4 Bottle blowing machine
Main Part of CM-A4
Main part:
Pneumatic part Valve SMC
Cylinder
Electric part PLC LG
Operating system LG
Relay OMRON
Infrared thermometer America raytek
Note All of the electrical components adopts CE、UL、CCC approved international advanced high-tech product.
Ⅱ. Equipment and price list
(Cold filling)-3200-5000P/H/set
Max volume of product: 2.0liter

ITEMS NAME MODEL POWER QUANTITY
1 Blow Molding Machine CM-A4 49kw 1set
2 Preform unscrambler 1set
3 Blow Mold 500ml Four
cavity 1set
4 Hp compressor 2.0m3/min 30kg 30KW 1set
5 LP compressor 1.6m3/min 10kg 15kw 1set
6 Air Dryer 2.0m3/min 30kg 2KW 1set
Air filter 2.0m3/min 30kg / 2set
7 Water chiller 3HP 2KW 1set
8 Air tank 0.6m3/min 30kg / 1set

Ⅲ. Description
HP and LP air compressor
Air compressor Unit 2.0M3/min 30KG 1.6M3/min 10KG
Volume M3 2.0 1.6
Pressure Kg 30 10
Speed r/min 800 960
Power KW 2*18.5 15
Overall Dimension mm 2300*1900*1500 1700*760*1440
Weight kg 1650 550

CM-A4
Main parameter:
Model CM-A4
Productivity Depend on bottle design 3200-4000PCS/H
Product type Body diameter 20mm-100mm
Height 50mm-350mm
Neck diameter 15mm-38mm
Mold Cavity 4cavities
Mold thick 240mm
Mold 500*500mm
Main machine power Electrical source power 380v 3Phase /220v 3Phase 50/60HZ
Rated Power 49kw
Really use power 14kw
Air source LP air compressor 1.6m3/min 1.0MPa 1set (15KW)
HP air compressor 1.0m3/min 3.0MPa 2sets (each set 11KW)
Air dryer 2.0m3/min 3.0MPa 1set
Cooling water Cooling water 3HP
Size L*W*H 1908*1860*1930mm
Weight 3600kg
Auxiliary equipment（perform unscrambler） L*W*H 2000*950*2480mm
Weight 250kg
Resin available PET

Air Cooling Drier
Refrigeration Air Dryer Unit 2.0M3/3.0Mpa
Flow capacity Nm3/min 2.0
W.P Mpa 3.0
Inlet Temp. ℃ ≤80
Dew point ℃ 23
Ambient Temp. ℃ ≤38
Power supply V/HZ 220/50
Compressor power Kw 1.0
Cold Medium R22
Overall Dimension mm 1200*700*1180
Weight Kg 200
Mold Chiller

Model 03WCI
4.4/38℃ Cooling capacity(Kcal/h) 75800
Compressor All-closed vortices
Compressor power (KW) 2.5
Refrigerant R22
Chilled water pump power(KW) 0.75
10℃ Max. flow rate of chilled water(L/min) 55
Flow water inlet and outlet pipe 1’’
Condensing water rate L/min ≥36
Chilled water inlet and outlet pipe 1’’
Exterior dimension Length(mm) 850
Width(mm) 560
Height(mm) 870
Water tank capacity L 38
Weight Kg 180

Air Filter
Refining-Filter Unit 2.0M3/30Kg
Flow Capacity M3/Min 2
Max. work pressure Mpa 3.0
Inlet Temp. ℃ 5-56℃
Pressure lossMpa Mpa ≤0.005
Overall Dimension mm 108*252*850

Air Storage Tank
Air storage tank Unit 0.6M3/3.0Mpa
Volume M3 0.6
Pressure designed Mpa 3.0
Temp. designed ℃ 100
Work pressure Mpa 3.0
Test pressure Mpa 4.13
Weight Kg 505
Overall Dimension mm 1200*1100*2650

Semi-automatic bottle blowing machine

(left and right is blowing machine, middle is infrared oven)

Note:
1. All our machines can enjoy one year’s guarantee time.
2. All the above prices are on EX-WORK basis.
3. Delivery time: 90 days.
4. 70% T/T as down payment, 30% T/T before delivery.
5. Machine power: 380/220V, 3 Phases, 50HZ. If you need special model, please inform us in advance.

6- THE FACTORY LAY OUT LL BE APPROXIMATLY (15000 M2) INCLUDING THE (WELL+SAVED AREA OF WELL +PRODUCTION LINE+ADMINESTRATION BULDING+WORKERS HOUSING+STORES+SIAGE WALL)
7- ALL OF STUDIES ( ENVIROMENTAL+HYDROGEOGICAL+LAY OUT) LL COSTS (10000USD) NOT INCLUDING THE TRAVEL AND PREVIEW THE FACTORY LOCATION
8- THE FOB PRICES LL ACCOUNTING ACCORDING YOUR WAY TO TRANSPORT THE CONTAINERS TO TECHAD ,IF IT THROUGH MARINE TO SUDAN SO TECHAD OR THROUGH LYBIA TO TECHAD

MANY THANKS
TECHNOLAB EL-BAHAA GROUP
GENERAL.DR
BAHAA BADR
CHAIRMAN