ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
BEVERAGE PRODUCTION LINE EQUIPMENTS
Tel: 0086-512-55970112/56727061 Fax: 0086-512-56727905
Mobile: 0086-13616243401 E-mail:
info@goldenmachinerygroup.com P.C.:215600
Http://www.goldenmachinerygroup.com Office Add: Jiyang Road, Zhangjiagang City , Jiangsu Province, China 215600
TO/
Contact Name: Mr Bahaa badr el-din (Scientific advisor)
Company: Technolab el-bahaa group
Address
Country/Region: Egypt
Business Email:
technolabelbahaagp@gmail.com Telephone: +002-0117156569
Fax: +002-0129834104
Mobile: +002-0163793775
FROM/
Contact Name: Mr ARON FAN(General Manager)
Company: ZHANGJIAGANG GOLDEN MACHINERY CO.,LTD
Address: JIYANG EAST ROAD,ZHANGJIAGANG CITY,JIANGSU,CHINA 215600
Country/Region: CHINA
Business Email:
info@goldenmachinerygroup.com Telephone: +0086-512-5597-0112
Fax: +0086-512-5672-7905
Mobile: +0086-136-1624-3401
OFFER INFO
SUBJECT : 24000BPH AUTOMATIC MINERAL WATER PRODUCTION LINE
PAYMENT : 40% OF THE TOTAL AMOUNT DOWN PAYMENT BY T/T
THE BALANCE 60% BY L/C BEFORE SHIPMENT
DELIVERY: 60DAYS
VALIDITY: ONE MONTH
OFFER NO.: GM2010111628
Date: 2010-11-16
PRICE INFO.: (CIF ALEX)
Name: QTY(sets) Unit Price($) Amount($)
Water Treatment System 2 30,800 61,600
Rinser Filler Capper 3 in 1 Machine (CGF32-32-10)
2 42,820 85,640
Automatic Double Sleeve Labeling Machine
1 29,950 29,950
Inkjet printer(T370) 2 3,980 7,960
Automatic Film Shrink Packing Machine
2 22,600 45,200
PET Bottle Blowing Machine 3 91,720 275,160
Total Amount($) (CIF ALEX ): 505,510
SAY US DOLLARS FIVE HUNDRED FIVE THOUSAND FIVE HUNDRED AND TEN ONLY
Packing/
Suitable for shipment & truck
Warranty/
months from shipment date. During one year we can provide parts for free due to bad
quality, but human error is not included. From the second year, parts only collect cost price
/ Shipment
Within 60 working days after receiving deposit
Installation and Commissioning/
We can send engineer to help installation and debugging for the line in local of customer
also train the staff how to operate and maintenance the equipment
The round tickets, boarding in local are done by the customer and US$50/person/day be afforded by the customer should
SPECIFICATION
Water Treatment System
.Quotation List for Water Treatment System
Raw water tank
CG-8000 8,000L/H 900 1 900
Raw water Pump
CDL16-30 16,000L/H 900 1 900
Multi-medium filter
JDL-12 12,000L/H 2,300 1 2,300
Active carbon filter treatment
HML-12 12,000L/H 2,400 1 2,400
Sodium-ion filter system
SNJ-12 12,000L/H 2,500 1 2,500
Precision filter
JML-12 12,000L/H 1,400 1 1,400
RO(single grade)
FST-8 8,000L/H 18,000 1 18,000
UV
ZM-30 30G/H 1,000 1 1,000
Pure water tank
8,000L/H 900 1 900
Pipes&fittings Material: sanitation standard Stainless steel
1 500
Sub-total amount 30,800
Production Technology Process Chart
water source
pump
multi-medium filter
active carbon filter
water tank RO
precision filter
sodium-ion filter
purify water pump
ozone generator
washing filling
capping machine
Inkjet Printer
labeling Machine
Shrink packing machine
i.Water treatment system
Raw water tank
Model: CG-8T
Volume: 8m³
Material: SUS304 stainless steel—Made in china
Thickness: 0.8mm stainless steel
Usage: storage water
Stainless steel vertical multistage centrifugal pump
Model: CDL8-30
Material: Pump body stainless steel SUS304
Flow: 16m³/H
Flow length: 32m
Power: 1.55KW
Multi-medium filter
Model: JDL-12
Height: 2200mm
Diameter: 1000mm
3.4 Material: SUS304 stainless steel (Food grade)—Made in china
Components: Water distributor, water gather, pressure gauge, filter material, valves and
Filter medium: Sand
Usage: It is mainly used to remove Plankton, Moss, Suspension, Colloid and so on
Filtering volume: 12m³/h
Active carbon filter
Model: HML-12
Height: 2200mm
Diameter: 1000mm
Material: SUS304 stainless steel (Food grade) with mirror surface—Made in china
Components: Water distributor, water gather, pressure gauge, filter material, valves
Medium: Shuck shape active carbon
Usage: It is mainly used to remove strange smell, chlorine, chloride, organic mater and
heavy mental, lower color and optimize water quality
Treating volume: 12m³/h
Sodium-ion filter
Model: SNJ-12
Height: 2200mm
Diameter: 1000mm
Material: SUS304 stainless steel (Food grade)—Made in china
Components: Water distributor, water gather, pressure gauge, filter material, strong acid
exchanging resin, solution measurement, valves and so on
Medium: Strong acid exchanging resin
Usage: It is mainly used to remove the calcium and magnesium ion
Treating volume: 12m³/h
Precision filter
Model: JML-12
Height: 2100mm
Diameter: 1000mm
Material: SUS304 stainless steel (Food grade Made in china)
Treating volume: 12m³/h
. RO
Model: FST-8 (1 grade))
Usage: This device is used to remove the germs, the harmful inorganic ion, and organic
ion; remove heavy metals and salt; rearrange water structure. It is the ideal equipment to
make high standard pure drink water
Capacity:8m /h
Item Component
Stainless steel high pressure film shell
Design Temperature:25
All kinds of capacity indicator, pressure indicator, electricity magnetic valve
balance device and pipe valve system
Online type pressure auto self-protection device
Membrane: #4040 HYDECANME USA 8No
( Online type electricity indicator (with stable compensation)
System safe protecting and alarm system
Flux Meter 2Pcs
Working process demonstrator
Booster Pump 2set
Presure meter 4pcs
SPECIFICATION
Automatic Water Rinser Filler Capper 3 in 1 Machine
It is used to production of non-carbonated beverage, such as pure water, mineral water etc.
The washing, filling and capping will be finished just by this one machine. Convenient to
change bottle size by means of advanced bottle conveying technology--bottleneck clamping& bottle suspending technology
Main Feature
This machine has a compact structure, perfect control system, easy to operate
and highly automatic degree, The parts contact with product is made of quality SUS, anti-corrosive, and easy to clean
By adopting high speed filling valve, the liquid level is precise and no waste. That
guarantees the demand of filling technology
The capping head adopts constant torque magnetic device to guarantee capping
quality and impact cap
This machine has a high efficient cap arranging system, perfect cap feeding and
protection device
Equipped with perfect clean management system to ensure the bottle clean
Only by changing the star-wheel, can realize to fill the changed bottle shap
The machine adopts perfect overload protective device can ensure the operator
and machine safe
This machine adopts adjustable frequency converter
The main electric components, frequency, photoelectric switch, proximity switch,
electric control valves all adopt imported components, which can ensure the
quality performance
The control system has many functions, such as control producing speed, cap
shortage detection, bottle block automatic stop and production counting etc
The electric components and pneumatic components are all introduced from
world famous brand products
Technical parameter
Model: CGF32-32-10
Production capacity: 12,000-15,000b/h (basis on 500ml bottle)
Filling precision: ?±5mm(liquid level))
Polyester bottle specification: bottle diameter:?50-?100mm
bottle height: 150-320mm
Suitable cap type: plastic screw cap
Water pressure of washing bottle: 0.18Mpa
water consumption for washing bottle: 3500kg/h
Spraying position: 12
Dripping bottle position: 7
Gas source pressure: Normal pressure
Gas consumption: 0.5m3/min
Total power: 8.63kw
Overall dimension: 3500×2200×2250mm
Total weight: 8000kg
Origin of Main Parts
Item Part name Brand name
1 Frequency MITSUBISH
Converters I
2 PLC MITSUBISH
SPECIFICATION
Automatic Double Heads Shrink Sleeve Labeling Machine
Schema:The feasibility of double heads bottle labeling integrative techonology
At present, your esteemed company is at the top place of the food industry so as to require
your product appearance looks much better and natural. In order to satisfy your requirement
on speed and quality, we suggest you use the GM-220M double heads labeling machine. It
is the outcome of our R&D department for a couple of years hard work and is one of the
most advanced labeling machine in China at present
. GM-220M double heads labeling machine introduction in details
GM-220M double heads labeling machine is also called (odd & even labeling machine). It
is a integrative machine which is suitable for bottle cap labeling and bottle body labeling
synchronously and mass production. It is suitable for odd and even dual lines bottle labeling
And the labeling and heat shrinking effect is very good. The most electrical parts that the
machine adopted is imported. It adopts double screws to collocate the bottles to ensure the
stable feed-in of the bottles. Second,the difference between GM-220M and other models is
the incline extent of the head. No matter the feed-in direction of the round bottle, square
bottle or flat bottle varies, the labeling head direction can be adjusted as per your actual
requirement
The odd & even style labeling machine works principle: odd and even continuously labeling
with bottle by bottle. It is also a 2 in 1 labeling integrative machine. It is our new R&D
outcome and is fresh in the labeling machine industry in China
Machine introduction
GM-220M labeling machine is made of stainless steel and good quality aluminum alloy
which make the machine firm and durable. The modularization and humanness design leads
to the adjust of each parts easier and convenient. The human-machine interface is used on
electrical circuit control, easy to learn and understand. The prominent circuit design features
that our labeling machine technology in a leading positing in labeling machinery industry. Synchronization transmission: Compared with the traditional multiple links transmission
belt, the belt is easier being replaced (quickly) and maintenance. The machine can be used in two ways. It not only reduces a trapping label machine, but
also saves the cost for customers; The unique sealing slot design: It is suitable for 30mm~130mm containers (bottles), no
need to replace and adjust the sealing slot. The unique touchable human-machine interface,
automatically searching the position point, safe and quick.
Module design: The man machine goes up and down by electro-motion, the fine adjusting
parts ensure the quick adjust. The specification switch can be finished in 10 minutes without
assistant tools. Single shrink label feed-in plate design: automatic positioning;quick label replace; accurate
sealing and cutting. Label feed-in: Dynamical synchronous tension controls the label feed-in; up to 90 meters
/minute; 500mm label feed-in plate; label roller inner dia. : 4’?8’?10’; the label transmission is
stable and quick. The center guide column: It adopts servo label- sending structure; label sending speed
(single head): 100B~180B/minute. New sealing blade design: Driven by servo motor, high speed and stable operation, the
sealing line is leveled up and pretty heat shrinking effect. The label synchronization
positioning device make the sealing accurate be up to 0.1mm Multiple emergency stop buttons to ensure the safe operation It adopts equivalent PLC, positioning module,servo motor and frequency converter.
Besides, its touch screen is featured with a humankind operation.
Goods and in-time after sales service: We’ll install and commission our equipments at your
workshop without charge, providing a detailed manual and training your technicians and
operators. To have them understand the performance of the machine, the operation
procedure, maintenance knowledge and points for attention. Meanwhile, we also provide
one year warranty by free.
Technical specification
Labeling machine:AC220V,50/60HZ,3KW, 2 phase
Shrink tunnel:AC380V,50/60HZ,3KW(electrical heat )/3 phases
Production Capacity:2*(100-180)BPM
Bottle Dia.: ?28mm ~? 125mm
Label long: 30mm ~ 250mm
Label thick:0.035mm ~ 0.13mm
Label material:PVC?PET?OPS
Machine size
Labeling machine size: L3200mm X W1200mm X H2070mm
Steam tunnel size:L2000mm X W500mm X H1300mm
Steam consumption:50Kg/H
Steam pressure: :1Kg/cm2
Optional Fittings List
Drive belt
M -330-15 W 2 free
M -450-14W 1 free
Blade plate belt
M -430-14W 1 free
Brush belt 114XL*12W 2 free
Bottle convey
M-230*10W 2 free
belt
Blade 1 free
Brush 1 free
Additional :bearing(standard machinery parts))
ZZ 10pcs free
ZZ 10pcs free
ZZ 4pcs free
ZZ 4pcs free
ZZ 2pcs free
. Tools case list
NO Name Spec Qty
Hatch wrench 14?12?8?10(total 7 pcs) 1 set
Movable wrench 250*30 1
Inner hexangular wrench Total 7 pcs 1 set
Hatch screwdriver 6*100mm?3*75mm 1 set
Cross screwdriver 6*100mm?3*75mm 1 set
Inkjet code printer(T370))
Main technical parameter:
Model: T370
Letter lattice:7×5,8×8,8×10,12×12,16×10,16×16
Printable lines: 1-3 lines (adjustable)
Height of letter: 2-10mm
Speed of print: 2m/s(7×5 format is quickest)
Print direction: Omni-directional
Printable target: paper, plastic, metal, PVC, PPR, Glass, Wood and Rubber etc.
Print function
Serial number, batch number, product counting display and print
Date program real time clock automatic change display and show
Information prolong and repeat storage print
The letter can be overstriking and widen from one nine times
The height and width can be adjustable
Viscosity control: self-regulation
Consumables: automatic
In put display: Backlighting LCD display, screen saver(imported), Chinese and English input
Communication interface: RS-232 interface
Environment temperature: 0-45?, 10-90%RH(non-condensing)
Voltage: 220±20VAC
Power: 100VA
Grade of protection: IP55
Overall dimension: 500×422×300mm
Spray head: 200×39×20mm
Control panel: touch type tectorial membrane button
Material : Stainless steel
Pipe length: 3m
Main parts configuration
Gear wheel: Microccomp of America
Photoelectricity inductor: SICK of Germany
Circuit design: FESTO of Germany
Linker: FESTO of Germany
Spray nozzle: automatic hydraulic pressure washing, special design, saving consumables
SPECIFICATION
Automatic Film Shrink Packing Machine
. Working Flow Chart
Back Front packager dividing Work driving arm
conve yor conveyor device
storage cooling shrinking Film sleeving&sealing
Back conveyor:it connect with the production line, the bottles enter into back conveyor
shute, protect plate are set on the conveyor shute. Front conveyor:bottles in lines will be sent into packager dividing device after this conveyor
Packager dividing device: it divides packagers as per request, the design is new,
packager dividing is correct, efficiency is high. Work driving arm: the bottles will be arranged and sent to sealing and cuttingline. Film sleeving&sealing: after the bottles go throught the sealing and cuttingline, they will
be pressed to avoid fall off by the pressing device on the top of sealing and cutting line
It will finish film sleeving and sealing. Shrinking: the film sleeved packagers will be sent into shrink tunnel to finish shrinking. Cooling: the shrinked packagers will be cooled by the cooling device in the end of the machine.
Storage: enter into asistant frame to be stacked
. Characteristic
. Specially designed for the full automatic packaging production line of beer, beverage,
pure water, fruit juice, dairy products, etc
. With full automatic functions of bottle transfer and arrange, membrane packing, sealing
and cut, shrinkage, cooling and shaping, etc
. Using advanced constant temperature membrane theat binding technology in the world
with clear and secure seal
The quick seal cooling structure guarantee that the seal has higher strength even ifr high speed production condition under , Adopt with PLC automatic program circulation control with stable and reliable
performance
The original imported guide bar cylinder guarantee correct operation and durable
The inductive switch controls the membrane transfer system to reliably adjust and control
the membrane transfer length with less loss
All the transfer system is controlled by frequency changing devices with stable and
smooth transfer speed
Unique thermal passage with 2 sets of centrifugal thermal air circulation system that has
an equal heat distribution with beautiful and secure shrinkage effect
layers of heat insulation treatment with good insulting property, quick temperature rise
and energy saving
The enhanced cooling shaping passage can quickly turn the packing membrane into high
strength status that is conveniently stored and transported
It is easy to change the packaging combination and bottle type to integrate the
multi-function into one machine
Main Technical Parameter
Model: SP-L1
Packing speed: 15-20Packagers/Min
Suitable bottle material: glass bottle, pop-top can,PET bottle and material which can bear
Suitable bottle specification: bottle diameter: ?60-90?mm
Bottle height: ?330mm
Packing material: PE Hot shrink film
thickness: 0.03-0.10mm max. film width: 600mm
Packing method: two sides sealing while two sides open
Working pressure: ?0.6Mpa(dry air),gas consumption: 25m /H
Suitable voltage: 50Hz/380V, 3 phase
Power: 28Kw
Weight: 1500Kg
Conveyor height and bottle inlet direction,size: according to customer request
Equipment safety reach to standard requirement
Main Parts Origin
No. Parts name Model Qty Brand
PLC XC3-32T-E 1 THINGET
Touch screen TP560-L 1 THINGET
Inverter 3 phase, 0.75KW 1
contactor 3TB40 4 SIEMENS
electric door lock 3TB44 1 SIEMENS
thermorelay 1.8A 3 SIEMENS
SSR SAP 4020D 1 DONGQI,HONGKONG
DONGQI,HONGKONG
temperature control instrument TE7-RB10 1
Motor SIEMENSE BEIDE
Pneumatic parts AirTac
intermediate relay HH52P 24VDC 2 OMRON
Proximity switch PR12-4DN 3 AUTONICS
Photoelectricity switch BR100-DDT 3 AUTONICS
Magnetic switch CS1-F 5 AIRTAC
photoelectric cell ZT-1200N 1 OPTEX FA
Mirror photoelectricity BM1M-MDT 1 AUTONICS
AIR SWITCH DZ47 C6 2P 3 DELIXI
Alarm light YT703 1
Switch power HS-350-24 1 TAIWAN
SPECIFICATION
Automatic Bottle Blowing Machine(BM-R8))
Remarks
.provide the 2D drawing
our machine's electricity is 220V/Hz50-60, if you need other form of electricity,
. one year manufactory guarantee
Mold guarantee: 3 million shots
mold steel materia P20
Payment Term: T/T, 30% Deposit ,70% before shipment
1) ADVANGE OF OUR BM-R8 (8-CAVITY) BLOWING MACHINE:
the BM-R8 (8-cavity) 's output reach to 8000 bot/hr
the machine comes with the BOTTLE CONVEYOR, which can be connected with the
filling, capping and washing machine
.power consumption is ONLY 50KW. 50% less than the traditional machine. after using 2
years, the saving on the electirity is the same valve as the machine's cost
the PLC control from MITSUBISHI, and it can be connect with the internet,
The machine's DESIGN is very simply, simply means durable and reay to repare
QUOTATION FOR THE BM-R8 (8-CAVITY))
TOTAL AMOUNT(FOB SHANGHAI) USD 91,720
max. mould thickness mm (180x260)x2
clamping force KN 360x2
mold opeing stroke (adjustable) mm (180-260)x2
Features of main body:
. Stable performance with advanced PLC.
Automatic preform conveyer to save human cost.
. Preform self-rotation and infrared preheater revolution assure the even distribution of
heat, which improve the bottle shaping rate, increase the production
. High adjusting performance to enable preheat the preforms perfectly by adjust the
voltage control area in the PLC, which could adjust the temperature of the infrared lights in
the preheater, and keep the proper temperature and humidity invariable
. High safeties with security automatic-locking device in each mechanical action, which will
make the production into a perfect safe environment, in case of the breakdown in certain
procedure
Introduce the FESTO air cylinder to avoid contamination and noise
Satisfaction with different atmospheric pressure for blowing and mechanical action by
dividing the blowing and action into three parts in the air pressure diagram of the machine
Strong clamping force with high pressure and double crank links to lock the mould.
. Two ways of operating: automatic and manual
. Safe?reliable and unique design of the position of valve to make the pneumatic diagram
in the machine easier to understand
Low cost?high efficiency?easy operation and maintenance etc, profited from the fully
automatic technological process
Ideal cooling system make the finished bottles without any flaws
Easy for you to install?test and start up
Low rejection rate: less than 0.2 percent
Machines Components
.water cooling tower
It is to cooling the mold from the high tempeature, there by increase the opeation speed and
extend the mold's life time. because during the operation, the mold's tempeature will go up,
we need to use the water or fan type of chiller to cooling down the mold. customer can use
the normal tape water to subsituate, but the fan type of chiller has better effort.
. High pressuire air compressor
It is the aior cource for the PET stretch blowing molding machine, it carriying out the process
of compressoing air from atmosphere to the required pressure, in order to blow up the
preform into request bottle shape.
. Low pressuire air compressor
It is supply the air for the cylinder's closing, clamping and machine's movement.
. air filter
It is to purify , remove and moisture from the compressed air and lower tempearature of
the compressed air in the heat exchanger
. Air cooling dryer
It is to purify , remove and moisture from the compressed air and lower tempearature of
the compressed air in the heat exchanger
. Air storage tank
Thanks for regarding
Colonel.dr
Bahaa badr el-din
Scientific advisor