خط انتاج مياه معدنية من 12000 الى 15000 زجاجة/ساعة سعة 600/1500مل

Complete 12000-15000BPH Small Bottled Water Filling Line
600ml-1500ml pet bottle

----10,000LPH RO Water Treatment System
No. 1.1 RO Water Purifier
Model: RO-10,000LPH
(1). RO-10,000LPH Basic Parameter:
Pass-through capacity: 10000liter per hour (one stage passing through)
When input water temperature: 25℃ TDS <1000ppm, Conductivity＜300ppm, the output water TDS<20ppm
Desalinization ratio: 95-98%
Rate of recovery：50-75%
Power: 20KW (Source water pump 6.5Kw, Multi-phase pump/Booster Pump 13.5Kw)

(2). RO-10,000LPH Treatment Process
Source water tank Source water pump Quartz sand filter Active Carbon filter PP sediment filter RO main machine Pure water tank Filling Machine

(3). RO-10,000LPH includes pre-treatment and Reverse Osmosis treatment
Quartz sand filter to removal the particulate solids more than 10 Micron
Tank size: Ф1400×2500×3.0mm Working pressure 0•2Mpa,
Flow rate: 15-25M3/h Quartz sand 1500kgs
304 Stainless steel tank and PVC pipeline, valve and connector
Activated carbon filter to removal the chlorine
Tank size: Ф1400×2500×3.0mm Working pressure 0•2Mpa,
Flow rate: 25-30M3/h Activated carbon：800kgs
304 Stainless steel tank and PVC pipeline, valve and connector
PP filter cartridge filters to prevent larger than 5 Micron particulate solids
Tank size: ф400*1000×1.5 with 5μPP filter
Flow rate: 15-25M3/h Working pressure 0•2Mpa
304 Stainless steel tank and PVC pipeline, valve and connector
SS Water pump (NANFANG BRAND )
Raw water pump 1pc
Model: CHL16-30 Water flow:20-30 M3/h
Multi-phase water pump 1pc
Model: CDL16-160 Multi- Phases Water flow: 25-28 M3/h
1 stage 10,000LPH passing through RO main machine to make the pure water
Hydranautics brand ESPA-8040 RO membrane 9pcs (USA brand)
Fiber Glass RO membrane container 3pcs, every container load 3pcs RO membrane
Working pressure 0.1-1.0Mpa/1.0-1.2Mpa, Flow rate: 10M3/h
Desalinization ratio: 95-98%
Rate of recovery：50-75%
304 Stainless steel tank and 304 stainless steel pipeline, valve and connector
RO-10,000LPH RO Water Purifier Standard Features
 High rejection thin film RO membranes
 304stainless Stainless steel machine frames
 Durable & Efficient the famous NANFANG BRAND 304Stainless Steel Pressure source water Pump and Booster Pump & motors
 Electronic control pan
 Level controls (on / off)
 Panel Mount Flow Meters (product water & concentrate)
 Pressure regulator valves
 Oil-filled pressure gauges for inlet and concentrate
 304 Stainless steel membrane housings
 304stainless steel Heavy-duty pressure tubing and connector for the RO system
 All 304stainless steel pipeline, valve and connector
 Product water flow meter
 304 SS PP sediment filter container
 Starter motor box
 On / off switch
 Solenoid valves (pump & flush)
 RO membrane auto wash and manual wash
 Pure water height water level auto stop, low water lever auto run
 Multi-levels pump no water protect
 Low pressure shut-off and restarts
 No power, poor power, short circuit, over burden electric current, creep age protects.
 Continuous Water Quality TDS Meter monitoring
 Automatic electromagnetism fast rinse flushes valve for water softener filter
 Storage Tank with Level Control for feeding water and pure water
 380 Volt, 50 Hertz, 3 Phases (other power supply is available)

Note: the pipeline, can adopted the 304 stainless steel valve and connector of the Pre-treatment system of the PVC pipeline, valve, and connector

No.1.2 Ozone & Oxygen Blender & Sterilizer
Model: OZ-30G/H
This is Ozone & Oxygen Generating & Mixing System for water sterilization
Treatment Capacity: 10,000 liter water per hour
Total Power of the system: 1.0KW
Total Weight: 100KGS
Dimension: 800*600*1500(mm)
The System Including:
1. Ozone Generating Machine 1 unit
 Ozone production: 30g/h
 Cooling way: wind cooling
 Max. ozone concentration: 40~55g/m3
 Power: 300W, 220V/50Hz, single phase
 304 stainless steel constructions
2. Oxygen Generating Machine 1unit
 Oxygen production: 6~12M3/H
 Power: 100W
 Air compressor: Inside installed non-oil air compressor
 304 stainless steel constructions
3. Mixing pump: 1unit
 Head, 19~14m Flow:500L/min
 304 stainless steel pump
4. Mixing pipe, air drier, LG brand electrical parts, and good quality switches, 304 stainless steel machine frame

Working Theory

No.1.3 Ultraviolet Water Sterilizer
Model: UV-10T
Treatment Capacity: 10,000 liter per hour
With 1pc 100W UV bulk inside, supper long life span of the UV bulk.
Pressure<0.2Mpa
99.9% destruction rate of bacteria and virus,
UV zero-leakage, and with alarm system when all kinds of working abnormity happens
Made of 304stainless steel with smart outlook, fine polish inside and outside, food grade
In-built time counter 1set

No.1.4 S.S. Water Storage Tank
Model: ST-4000L
Storage Water tank need two pcs, one is storage the source water and one is storage the production water, they with the function to control the water level and water storage
All 304 stainless steel construction, fine polish, no death corner
With water level controller
Volume: 4000 liter

Note: The Water Storage Tank suggested buys in local or builds in local

---2. 12000-15000BPH Small Bottle Water Filling Line (600 ML-1500ml PET Bottles)
No. 2.1 Bottle Unscramble with Bottle Elevator
Model: BU-16
Parameter
 Unscramble Heads: 16pcs
 Capacity: 12000b/h
 Suitable to bottles: ￠55*150—￠90—310mm
 Air Pressure Required 0.7mpa
 Total Power 2kw
 Machine Weight 3200kg
 Machine Dimension 2240MM in diameter and 2200MM in highness
Feature
 Famous Mitsubishi brand PLC and Touch-screen Control Panel, easy operate, full-automatic working
 Output capacity adjustable
 Torque limit part is designed for the main motor reducer so as to protect the machinery if malfunctions occur.
 Two put-casts in one cycle ensure that every work location should be with one bottle, which enhances bottle output efficiency.
 The bottles are neck locked through the air conveyor so as to avoid overturn in delivery.
 Dilapidated bottles will be eliminated by a special device.
 A lock detector is equipped for alarming; when locked, the machine will automatically stop.
 A photoelectric switch is set for starting when there is no bottle and stopping when there are bottles.
 An oil pump will readily fill up the gears, bearings and the cams
 Maintenance doors and mould replacement door provided.
 Machine outer tank and Revolving tank and meet the bottle part are all stainless steel AISI304. Frame part adopts high-grade carbon jointing.
 Adopted famous Mitsubishi, Omron electric parts


No.2.2 Air Conveyor Belt (for empty bottle)
Model: AC-1
 Function: Air conveyor is a bridge between the EMPTY BOTTLE TABLE/Bottle Unsrcrambler and TRICBLOC RINSER FILLER CAPPER. Air conveyor is supported by the arm on the ground; the air blower is settled on the air conveyor. Each inlet of air conveyor has an air filter to prevent dust coming into. The bottle is transferred to 3 in 1 machine through blowing wind.
 304 stainless steel construction
 Come with heavy duty fan, dust-proof design
 Total 6 meter

No.2.3 Tribloc Rinser Filler Capper ( for carbonated water & still water )
Model: RFC-W 32-32-8
Technical Parameter of RFC-W 32-32-8
Output Capacity 12000BPH on 600ml-1500ml PET Bottle
Rinsing /Filling / Capping heads Quantity 32pcs / 32pcs / 8pcs
Suitable PET bottle size Bottle Diameter Φ50～Φ95mm Bottle Highness:160～310mm,
Bottle neck: 28mm, for Bottle Volume 200-2250ml
Suitable to fill Water & Non-carbonated drink
Washing Water Required 1000~1500 liter per hour
Washing Pressure Required 0.4Mpa
Working Power 380V AC60HZ 3-phase, (other power supply is available)
Control Panel Power 24V DC
Compressed Air Pressure (for caps arranger) 0.7MPa
Compressed Air Consumption
(for caps arranger) 0.4m3/min
Machine Dimension 3260x2200x2350mm
Gross Weight 5000kg approximately

Features
This machine works harmoniously with air-conveyor belt, It holds the bottles by the neck, thus, reducing the possibility of bottles falling over during conveying process.
This machine is used to fill still water into pet bottle and with screw caps capping function.
This machine integrated three function: 1. Rinse the empty pet bottle, 2. filling the rinsed bottles, 3. capping the filled bottles
Rinser Station:
 All 304 stainless steel rinser heads, water spray style inject design, more save water consumption & more clean
 304 Stainless steel Gripper with plastic pad, ensure minimal bottle crash during washing
 304 stainless steel washing pumps
Filler Station:
 High precision filling nozzle, PLC variable signal control, ensure high filling precision
 Gravity filling, & filling smoothly & steadily
 All 304 stainless steel contact parts & liquid tank, fine polish, easy to clean
 No bottle no filling
Capper station:
 Place & capping system, electromagnetic capping heads, with burden discharge function, make sure minimum bottle crash during capping
 All 304stainless steel construction
 No bottle no capping and Automatic stop when lack of bottle
Electric Part & Safe Device & Automation:
 Sensor control, when force to open the windows, system will automatic stop
 When accident system automatic stop & alarm
 Emergency switch when accident
 Famous Mitsubishi brand PLC , Touch-screen Control Panel & inverter
 Famous Omron brand sensor & other electric parts adopted, ensure the whole system heavy duty running
 All Nanfang brand Food Grade 304 stainless steel rinsing pump, reliable & sanitary
Machine Base & Machine Construction:
 304 stainless steel construction, fine which gives excellent appearance and can be easily disinfected.
 Tempering Glass window, Clear & no odor
 The suspending design allows the maintenance to be performed easily due to fewer moving parts.
 Excellent start wheel design to making it easily when needs to change machine height when bottles sizes are changed.
 Machine Base with anti-rust process, ensure the forever antirust
 All seal where liquid may Leakage & base neck come with rubber, water proof
 Manual lubrication system


No.2.4 Bottle Drier
Model: BD-1
 Function: to dry the bottle that feeding from the Rinser Filler Capper with pressured air, make them suitable to the post-packaging
 Vortex style air pump 2pcs, power 2.2 per, total power 4.4
 Max air flow rate: 210cube meter per pump
 Max. Air Pressure 28kpa
 Power Supply: 240V 60Hz Single phase
 Size: 1500*800*1805mm
 304stainless steel construction
No.2.5 Automatic Sleeve Labeling Machine ( come with Steam Shrinking Tunnel & Steam Generator )
Model: SL-150
Main Parameter of Automatic Sleeve Labeling Inserting Machine:
Model SL-150
Labeling Speed ( capacity) 10000~13000 bottle per hour
Suitable to Bottle Diameter 25 ~ 125 (mm)

Suitable to Bottle Height 15~320(mm)
Suitable to Label length 35~200mm (max)
Label thickness 0.035~0.08mm
Paper pipe interior diameter 3~10mm adjustable
Machine Dimension 2000(L)* 950(W) * 2000(H) mm
Net Weight 400kgs
Power Supply 380V 50HZ Three Phase
Consumption Power 2.2kw
Main Feature:
 PLC control, full-automatic working
 Touch-screen control panel, easy operate
 Full cover Main engine：Make the operator safety work
 Adjustable blade base: Unique cut off, double blade for long using life.
 Single positioned adjustable central transmission post, more stable label transmission.
 Screw rod of separate bottle: stable transportation of bottles
 Label brushing set: more accuracy of label-casing precision
 Label control sensor shelf: original creation tail surface and sensor are combined to improve the precision of cutting the material
 Sensor control, no bottle no label insert
 Servo motor combined with step driver, heavy duty running
 304 stainless steel machine frame

Main Parameter of Steam Shrinking Tunnel (come with steam generator 1 set)
Machine Dimension 1500L*450W*1500H mm
Net Weight 150kgs
Thermal Power 18KW
Power Supply 380V 50Hz, three phase
Conveyor Speed 0--25meter/minute


No 2.6 Ink Jet
Model: IC-55
 Low power consumption electric system much suitable for hot and humidity environment
 Adopting sealed small volume (70ml) ink circulation system, reducing the ink waste, easy and fast with non-stop to ink or solvent replacement.
 The print head supplies much abroad character height printing selection, the short and small print head is much suitable for printing non-flat object
 lines of printing: 1~3 line
 Variable characters/languages/logos/fonts printing
 Timing and counting printing
 Reversal and inverse etc, four directional inkjet printing
 Automatic show of products counting, batch numbers, shift numbers
 Printing height: single line. 5-10mm
 Power ：220 Weight ：80kg


No.2.7 Full-automatic Film Wrapper & Shrinker
Model: WSP-12
 Famous Mitsubishi brand PLC and Touch-screen Control Panel (man-machine interface) are adopted, full-automatic working, easy operate & working steadily
 Can handle the package without tray ( with tray is optional, it is manually feeding the tray )
 Bottle entering, Auto unscrambling bottle, Pushing bottle, Heat sealing-Saw cutting, Pressing PE, Shrink, Cooling full-automatically working
 Capacity is adjustable through adjust the convey speed
 The height of the conveyer shall be made towards client's demand, can handle 6, 9,12,16 bottle per package
 Double air blowers, guarantees the temperature balance in the shrink stove with PAD temperature controller that apparently saves energy.
 Up and down large power fan system ensures the excellent effect of shrinking in one time.
 Super cooling system cools the packing and makes the figuration perfectly.
 304 stainless steel heating pipeline system
 Good coated painted iron machine construction
 Famous Omron brand other electric parts
 Technical Parameter
Model SP-5040A ( Packer ) Model HST6040 (Shrinker)
Power 3KW Heater power 27KW Adjuster
Capacity 0 – 12 package per minute Conveyer speed 0-10m/minute
Working air pressure 4 - 6kg/c㎡ Tunnel size(L*W*H) 1800*600*400mm
Width/thickness of the film Max. 590mm/0.03 - 0.25mm Conveyer loading 25KGS MAX.
Max. packing dimension(L*W*H) 500*300*400mm Machine size(L*W*H) 2800*880*1570mm
Min. packing dimension(L*W*H) 250*50*100mm Machine weight 285KGS
Machine size(L*W*H) 1,060*1,600*1,930mm Shrink film PE,POF,PVC,PP
Machine weight 370kg



No. 2.8 Chain-plate Conveyor belt (for filled bottles)
Model: CP-1
 Function: to convey the filled bottles out to the labeling machine and post packaging machine by chain-plate
 304 stainless steel frame
 Come with heavy duty motor 1 set Total 15 meter

No 2.9 Cap Elevators/Feeder
Model: ACE-1
Full-automatic feeding the caps to the caps arranger in the Tribloc Rinser Filler Capper by air
All 304 stainless steel construction
Power: 0.8Kw